Gas Turbine Makers Expand to Tackle Stubborn Order Backlog

Today, we’re thrilled to sit down with Christopher Hailstone, a seasoned expert in energy management, renewable energy, and electricity delivery. With his deep knowledge of the utilities sector, Christopher offers invaluable perspectives on grid reliability, security, and the evolving landscape of energy technology. In this interview, we explore the surging demand for gas turbines, the ambitious expansion plans of major manufacturers, the unique role of data centers in driving this trend, and the persistent challenges of order backlogs and wait times. Join us as we dive into these critical topics shaping the future of energy production.

Can you walk us through the reasons behind the current surge in demand for gas turbines?

Absolutely. We’re seeing a perfect storm of factors driving this demand. A significant portion comes from the need to replace aging turbines that have reached the end of their operational life. Many of these units were installed decades ago, and utilities are now prioritizing modernization to improve efficiency and reliability. Beyond that, there’s a massive push from data centers, which require substantial, reliable power to support their rapid growth. Add to that the broader trends like coal retirements and increasing capacity needs from conventional customers, and you’ve got a market that’s hungry for gas turbines across all sizes.

How are data centers specifically influencing this spike in gas turbine orders?

Data centers are a game-changer right now. They have an enormous appetite for electricity due to the constant operation of servers and cooling systems, and they need a stable, uninterrupted power supply. Gas turbines are ideal because they can provide consistent, on-demand power and often serve as a backup to renewable sources. With the digital economy booming—think cloud computing, AI, and streaming—data centers are expanding at an unprecedented rate, and I expect this trend to keep growing as our reliance on digital infrastructure deepens.

Turning to industry responses, what does Mitsubishi Heavy Industries’ plan to double its manufacturing capacity over the next two years mean for the gas turbine market?

It’s a bold move and a clear signal that they’re betting big on sustained demand. Doubling capacity could increase overall industry output significantly, potentially by 15 to 40 percent based on historical patterns. This might help ease some of the backlog pressure over time, but it’s not a silver bullet for wait times. It also puts pressure on smaller manufacturers who may struggle to keep up with such aggressive scaling. The market could see some consolidation or intensified competition as a result, depending on how demand holds up.

We’re also seeing companies like GE Vernova and Siemens Energy investing heavily in their facilities. What do these expansions tell us about the long-term outlook for gas turbine production?

These investments reflect a strong confidence in the future of gas turbines as a key part of the energy mix. Manufacturers are clearly anticipating that demand—driven by data centers, infrastructure upgrades, and capacity needs—will persist for years to come. However, scaling up so quickly carries risks. If demand unexpectedly dips, as we’ve seen in past cycles like the early 2000s natural gas bubble, these companies could be left with excess capacity and financial strain. It’s a calculated gamble on a market that’s currently red-hot.

Wait times for gas turbine deliveries have stretched out by several years. What’s behind these lengthy delays?

The backlog issue is complex. It’s not just about limited manufacturing space—though that’s certainly a factor. Supply chain constraints, raw material shortages, and the need for specialized components all play a role. On top of that, there’s a critical shortage of skilled labor and engineering talent. Building these turbines requires highly trained professionals, and the industry is struggling to keep up with the demand for that expertise. Until these bottlenecks are addressed, simply adding factory floor space won’t solve the problem overnight.

Some experts suggest that even doubling production might not drastically cut wait times. Why do you think that’s the case?

They’re right, and it comes down to the broader challenges beyond just manufacturing capacity. As I mentioned, labor shortages and supply chain issues are major hurdles. Additionally, the process of designing, permitting, and installing these turbines often involves long lead times due to regulatory and logistical complexities. It’s a systemic issue, and I’d estimate it could take several years of coordinated effort across the industry to see wait times shrink significantly, even with expanded production.

I’ve noticed that smaller gas turbines seem to have shorter wait times and higher order numbers. What’s making them so appealing right now?

Smaller turbines are gaining traction because they’re quicker to produce and install, which means shorter wait times for customers who can’t afford to wait years for power solutions. They’re also often more flexible in terms of application—ideal for smaller utilities or specific needs like data center backup. The sheer volume of orders for these units has skyrocketed compared to the past few years, reflecting a market shift toward solutions that can be deployed faster while still meeting modern efficiency and reliability standards.

Looking ahead, what is your forecast for the gas turbine industry over the next decade?

I’m cautiously optimistic. The drivers of demand—data center growth, aging infrastructure replacement, and the transition away from coal—are likely to keep the market robust for the foreseeable future. However, the industry needs to address systemic challenges like labor shortages and supply chain issues to sustain this growth. There’s also the wildcard of policy and technology shifts—renewables and energy storage could alter the landscape if they scale faster than expected. Overall, I think gas turbines will remain a critical bridge in our energy transition, but manufacturers and utilities must stay agile to navigate potential disruptions.

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